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Turning Corners cutting and gluing panels. Luckily, he had enough clearance behind the pipes to fit InSoFast EX 2.5 panels. So mark number or label your panels this will aid you in reconstructing your wall later. After pre-cutting and fitting all the panels with a dry stack, a dry run, (why mess with glue when cutting and fitting panels) to determine the layout, Ed and Dean are ready to adhere the panels to the wall. at the top and bottom of each stud. An outset window is installed with the nailing flange flush with the front face of the InSoFast panels. The projected codes for 2030 demand R-Values up to R-30 and the push toward net-zero housing is becoming a reality. You can even update an pull wires through InSoFast after the wallboard or gypsum panels are on the wall. Each InSoFast panel has three attachment studs with a ribbed surface to allow the adhesive to maintain a tight adhesion to the wall. InSoFast Continuous Insulation | Exterior Installation Guides InSoFast insulation panels speeds up and simplifies the process of finishing below-grade basements or insulating concrete slabs under flooring with interlocking, foam-backed panels By Mike Guertin Volume pricing ranges from $1.84 to $2.99 per square foot. According to the International Energy Conservation Code (IECC) for your area, mass wallsones made of thick block, brick, stone, or adobeshould be at least R-10. That stuff sticks to everything. Gaps and cracks should be sealed with an expanding foam later. InSoFast Drywall Install | InSoFast While the spray foam cured, they held the panels in place with temporary 2x4s. This will secure the panel edges and give you a tighter finished wall. berglass has been installed in the cavities. Frame all openings to ensure there is a sturdy attachment surface for drywall or trim in case the InSoFast studs do not perfectly meet the edges. This picture demonstrates the variety of fasteners that will work with the stud and not crack or split for a secure and positive attachment for the finishes. According to Loctite, the bond strength between pressure-treated lumber and concrete can withstand hundreds of pounds of pull-off and shear loading. After the adhesive cures, add extension boxes to the outlets and switches, and spray foam into every gaptop, bottom, and around each box. This area is notorious for gaps and cracks. Hang drywall by screwing all-purpose drywall screws into the InSoFast studs and into the sheet metal corner angle. Insofast is a unique type of insulation that is perfect for use in a variety of applications. That is why basement wall code reads 10/13 in many climate zones. You have to cut the panels. Our customer's review states that we are faster and less expensive then spray foam applications and a better value for the price. Built-in drainage channels make the material suitable for below-grade installation. BUSINESS HOURS: Monday-Friday 8:00AM -5:30PM (EST), US Patent No. Installing base board and trim boards is also simple. ), The HERS Path- where one has to meet or be less than a target HERS score where you can use higher efficient appliances to comply (Only available in newer codes 2015 / 2018 ). Install one a mechanical fastener in the recessed attachment point per panel to hold in place until the adhesive has set. To install the InSoFast panels, line up the studs of the panel with the studs of the wall. Here we turn the panel upside down to mark the size of the cut 12 1/4" so we cut the panel short or shy 1/4" to (12") to accommodate for the tongue and groove interlock.. They need to be placed in these exact positions again during the final installation. Warranty InSoFast believes that with containers a balanced approach to all exterior surfaces. Panels are mechanically locked in place when the adhesive sets in the hundreds of interlocking dovetails on the back of the stud. Here he goes through the details used to set single and double gang junction boxes, plugs and switches in InSoFast. In this video we explore how to level the floor around a tapered floor drain. (Back to Top), Avoids thermal bridging - fully insulated studs. Currently the InSoFast panel is only available in the 2" thickness. It is okay to cut the panel " shy of being tight as you can fill the gap with spray foam later. In fact, this would be a perfect application for InSoFast foam panels, which I installed in the basement of the 2012 TOH TV project in Cambridge, Massachusetts. First install a layer of rigid foam insulation and cover over and seal with spray foam. This is a dialog window which overlays the main content of the page. Screw through the panel's stud until the screw comes in contact with solid wall. The composition of EPS foam creates a Class III vapor barrier, and the panels create a simple frame that resists rotting, includes built-in drainage channels and electric raceways, and has an easily maneuvered and stackable design. (Back to Top), It is easy to locate the horizontal and vertical wiring chases. The InSoFast panels were installed first so the studs would be securely fastened to the concrete substrate. Fill the gap between the penetration and the InSoFast panel with a foam sealant. Additionally, projects can be completed in a fraction of the amount of time because they start with a base of feature-rich, low-labor InSoFast panels. It will cover the concrete and can be used as part of the finishing trim around a window. When used for ceiling applications, it is recommended to also use Loctite brand adhesive which has a high initial tack value. Make sure that the appliances are not back drafting to prevent carbon monoxide poisoning. The InSoFast panels are made up of a fire-retardant foam. He demonstrates three easy methods to prop up the panels. Add a bead of PL Premium 3x along the edge of the panel that will come in contact with the wall. Save the cut foam to use later after the electrical work is completed. Please check with your local building official. InSoFast is a Type III Vapor barrier and is inherently mold resistant. Rarely are ceilings 8ft-high making it easy for an InSoFast installation. It adheres to the wall or it can be mechanically fastened. D863,599CA Patent No. InSoFast shaped solid wall insulation and framing for shipping containers. EPS is a moisture resistant closed-cell foam which contains no ozone depleting CFCs or HCFCs and is 100% recyclable. Please read our intersecting wall guide at Technical > Interior Guides > Attaching Intersecting Walls for information. For projects requiring additional insulation, InSoFast panels can be installed in two layers or on the inside and outside of a wall assembly. This saves money by utilizing locally obtained rigid foam to enhance the R-Value. [emailprotected], Monday-Friday 8:00am to 5:00pm This type of foam is the perfect insulating material for basements. A do-it-yourself friendly method for sealing and insulating the rim joist or band joist area is to use rigid foam up against the rim joist. Place the foam board against the rim joist and seal around the remaining edges with the spray foam. When you flip the panel right-side up again, the mark will denote the height at which it should be cut in order to fit the imperfect space. InSoFast Panel over Concrete Wall/Drywall. The adhesive bonds the stud to a variety of wall substrates, masonry, cmu, concrete, cinder blocks, Drylok Waterproofing Coating, plywood, and other materials. Don't discard any scraps made from cuts until you've completely finished your installation. InSoFast is a one step solution for insulation and framing Exterior wall assemblies. This was the first time for both men, and we simply watched your video for guidance. Please consult with your local Building code officials they are the final say in their local jurisdiction/township. The site owner may have set restrictions that prevent you from accessing the site. The previous 20shipping container insulation kit worked out absolutely perfect, and the customer was very happy with the end result. While this may sound like an ideal way of hiding ugly pipes in your home, we typically discourage running pipes behind the panels as this may result in freezing and bursting. Place a bead of adhesive approximately 1" from each side of the corner. The interlocks that connect each panel create a self-leveling structure in the finished walls. PS: We (two 73 year old men) installed 1,200SF of insulation on relatively tricky walls (lots of fitting) in 12 man hours. Gorge Custom Containers did our first shipping container build using traditional rigid foam insulation and wood framing. Is the INSOFAST panels comparable product for performance and reliability to the closed cell foam and is it worth the money savings versus closed cell spray foam? Third party testing shows the ultimate strength of a single bead of adhesive is over 800 pounds per foot which is equal to concrete screws 6" o.c. US Patent No. instructions are the same for either panel. The, An alternative is to use 2x3 lumber ripped down t. attachment for the extension jamb and window trim. One complaint I saw had that issue with the INSOFAST product. To attach the drywall, they used all-purpose 2" drywall screws to penetrate through the drywall and rigid foam into the InSoFast studs. There are two way to reduce material costs. 2,761,810US & Foreign Patent PendingManufacturing in MA, MN, IDMade in the USA, (651) 653-3677 The spray foam adhesive is only used in areas that have a gap of " up to a maximum of 1". When the spray foam has set, use a knife to shave off the excess.Below are a few options and ideas for how to finish around obstructions that stick out past the InSoFast panels. c. How-to set the panels with speed and efficiency. To address these difference Code writing bodies have created 3 means of complying with the newer energy codes: At an award-winning project in North Dakota, the developer wanted additional insulation without sacrificing interior space. The chemicals are heated and mixed at the job site as the foam is sprayed from a high-pressure gun. 3,056,074CA Patent No. 8,635,824US Patent No. Once you've reached the final row at the top of your wall, measure the distance between the ceiling (or joists) and the top-most "tongue" edge of the previous row of panels. A collection of one thousand construction details organized by climate and house part. This application 1" thick silver foiled foam panel was added to the wall sheathing then the 2x corner backing material was added on top. Do-it-yourself spray foam kits can be purchased. I'm so glad I went with your system, wood is crazy expensive and not that straight, just over $8 a 2x4 now.. InSoFast panles can be installed in such a way that monitoring and treating for termites can be accomplished if a suspended ceiling is installed. Saturday / Sunday:CLOSED. Nail guns work well into the InSoFast stud. There are 8 boxes on a pallet. One 28 oz. Type VIII EPS typically has a vapor permeance rating of 3.5 perms max @ 1", which would be 1.75 perms max @ 2", which is tight enough to not need another vapor retarder, as long as the interior finish wall is more vapor open than that. Either polyurethane or a masonry tile setting adhesive. Architectural Specifications Is there any risk of moisture getting in the wireways or gaps in the insulation causing mold? Simply screw to the attachment studs of the InSoFast panel using cabinet screws or fasteners for wood. Interior applications to attach drywall we recommend a coarser thread bugle head drywall screw. To level and plumb walls in a basement with InSoFast is easy with a little preparation and planning. UX 2.0 panels will require additional advanced carpentry techniques in order to cut the framing to fit. Its easy to increase your R-Value beyond R-10 while maintaining the engineered benefits of the continuous InSoFast panels. 1. 8,635,824US Patent No. If you can attach it to wood or steel framing you can attach it to InSoFast. refrigerator roof is not thicker than the walls. Now, as you glue the panels to the exposed concrete blocks, leave a -inch gap at the floor and ceiling, and cut holes in the panels to fit around outlets and wall switches. they went in so fast that I really didnt think of it until it was too late. InSoFast panels are designed to be applied to structurally sound walls. Ed, the inventor of InSoFast discusses the inspiration and the reasons behind why he developed an engineered insulated wall system, and asks the question why do you want to work so hard? The panels are designed to lock together in a tight pattern, but you shouldn't feel discouraged from breaking this pattern if it makes more sense in your installation. The polyurethane spray foam is a two-part compound. Get the latest This Old House news, trusted tips, tricks, and DIY Smarts projects from our expertsstraight to your inbox. can be accommodated by carving out the back of the panels or by filling voids with expanding foam after panels are erected. This material has low thermal conductivity yet has extremely high strength characteristics. dayand hed never installed it before! This keeps the studs and wiring chases aligned. Pre-engineered electrical raceways enable the insulation shield to stay complete and intact. The bonus with this method it eliminates the need for caulking and filling the nail holes with wood putty. Solid attachment can be achieved simply with adhesives. Nail them directly into the appropriate studs. Our studs are 16 on center that is the most secure way to fasten the trim. If i had a do-over i would have ordered enough to do my whole floor and also my 10x12 shed. Type W Bugle Head Screws attach single layer gypsum panels to InSoFast framing. If necessary, hold the angle in place with duct tape. InSoFast speeds up and simplifies the process. The only tools youll require include the following: The basic option of insulation paneling offered by InSoFast has a 2 depth and an R-value of 8.5. The chases also address the necessary separation from the drywall that's required by electrical code. Rigid foam board is easily cut with a long snap off blade utility knife. For this reason, we recommend DIYers choose EX 2.5 for their projects. In cold, humid, or mixed climates, the foam board thickness needs to be 2" thick to stop the condensation in the rim joist area. The surface exposes the embedded studs. Apply an additional bead of adhesive to the foam along any cuts. Make sure to seal around any pipes or other penetrations with the expanding foam to provide an air seal. InSoFast is rough framing and not fine carpentry so relax if you make a mistake you can glue the panels back together. INSOFAST foundation insulation - GreenBuildingAdvisor I originally planned to spray 2 of closed cell foam on the basement walls and stud out the wall for drywall. To meet code minimum in climate zones 5 and higher takes 4" of EPS. tube covers 50 s.f. We encourage a process called dry stackingwhich speeds up the workflow when it comes time to glue panels. It is generally installed by a professional insulation contractor with the necessary mixing equipment. Finish your basement and increase the value of your home while adding more liveable space. More moderate climates may use 1" foam board, but please check with the local building official. Wiring Chases: Chases are located 1-1/2" below the surface of the panel and spaced 16" o.c. Minneapolis, MN 7 Project 580: An InSoFast Passive House by Cedar Street Builders 8 Imperial Contracting Group Basement Remodel 8 Urban Homeworks Exterior Project Load Next 2 Projects Business Details Business Name Insofast Phone Number (651) 653-3677 Website Your walls, in their present state, have an R-rating of about 3. It's the simplest and least expensive basement area to insulate, and will bring the highest return on your investment. EPS is inert and experiences no physical or chemical breakdown over time. Some solvent based adhesives will eat away the expanded polystyrene. Alternatively an opening like a window or an exterior facing corner a sheet metal utility angle can be used to frame around an opening. It is installed on the interior, exterior, or is integral to any opaque surface of the building envelope. It is important to note when dealing with chemical off-gassing of a two part spray foam system, all occupants must vacate the building or wear proper ventilation. To create the second row, attach the freshly cut 32 section in the corner you started directly above the first full panel. Depending on the panel used, this application requires 2" (UX) or 2-" (EX) framing or furring materials. Thermal R-value Test Report Mounting heavy items, such as cabinets, shelving, or a mounting bracket for a flat screen TV, to an InSoFast wall is easy. Check with the local building official. Exterior Guides Printable Exterior Installation Guides Attaching the Panels to the Wall Outside Corners Installation Options Inside Corners Installation Options Window Detailing - Other Through-Wall Penetrations Installing Exterior Finishes - Cold Weather Installation Armed with a cordless caulking gun and a job site table saw, we insulated the interior of our 20 container, almost perfectly, in less than two hours; literally 10x faster than it took to insulate and frame using traditional products from the hardware store. Dry fit the rigid foam board pieces. Drywall is installed over InSoFast panels in the same way as traditional wood framing. The bottom half will still include the interlocking "groove" edge that meets the "tongue" edge of the previous row. Roll the trim up and into place gently squeeze out the extra drywall compound. But these panels save on labor, so the total cost of finished basement walls is either a wash or slightly less with InSoFast. InSoFast was SO handy to just slide the lightweight boxes down the stairs. Ventilated air channels control over moisture that can enter exposed masonry to allow for quicker drying. Pressing the Escape (ESC) button will close the modal and bring you back to where you were on the page. While this option works well, it will have a greater impact on your final floor space. The New MAX 3.75 Continuous Insulation Panel Why InSoFast is better than traditional insulation? See the Dealer Page to find the dealer nearest you. Another option is to apply a 2" layer of spray foam followed with fiberglass insulation. Saturday / Sunday:CLOSED, Loctite PL Premium 3X Stronger Construction Adhesive, Classified as rigid foam plastic insulation, Non-porous foam obstructs passage of water vapor and air, Panels are stronger than open-cell foam panels, Strong surface for holding drywall, cabinets, and other mounted accessories, Prevents thermal leakage and water porosity. Inside, the drywall is nailed to studs fastened flat against the block. You can use any panel UX 2.0, or EX 2.5 panels to develop an InSoFast PLUS for a complete R-Value wall assembly - giving you the ability to go from R-8.5 to R-21+. Why InSoFast is better than traditional insulation? drywall down to the studs as show in this guide. The stud is made of plastic make sure it is 55 degrees or above so not to crack the plastic when setting the nails. Even if you have never had problems before, this method can actually create the conditions that allow them to freeze. Watch them do it in less than 10 minutes. Drywall Screw Setters with your drill. (Back to Top), Any foam compatible adhesive can be used according to manufacturer's recommendations. Even more of problem where I was tiling the wall for a shower. This type of foam is rated for below grade applications and does not absorb moisture like the open-cell type of bead board. Use standard concrete screws or anchors of proper size and capacity. After placing the first row of panels, use a knife or saw to cut a new panel along the demarcated channel line into a 16 and 32 section. Use protective eyewear. Due to uneven dips in the concrete floor of our basement, Ed needs to shim the insulation panels to avoid gaps in the thermal barrier. Cut the panels a 1/4" less than the actual measurement, this will relieve any pressure in the corner that my force panels to pop out. To figure out where to cut, place a full panel directly over the framing and press hard so as to leave an indent in the panel. To attach the framing to concrete, you can use the same methods you've selected for the InSoFast panels. The InSoFast panel provides solid backing for drywall around the perimeter. Is there any drawbacks to installing the panels? They have no nutrient value to animals, insects, or micro-organisms. The American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE) standard 90.1 defines continuous insulation (CI) as insulation that is continuous across all structural members without thermal bridges other than fasteners and service openings. Because fiberglass easily allows air to travel through, it is a very poor choice for insulating the drafty rim joist area. The low weight and low bulk along with the easily re-sizable foam make them simple to work with few hands, tools, and skill. Start your installation with a full panel in the bottom corner of your wall. I originally planned to spray 2 of closed cell foam on the basement walls and stud out the wall for drywall. This method can be hundreds of dollar less than the cost of using the commercially applied spray foam. *Please note that although this is a video about installing drywall in a shipping container the metal corner utility angle will work for this application too. When youre done, I bet youll see a welcome drop in your heating and cooling bills. InSoFast-Continuous Insulation | Interior-Exterior Note: Cutting the panels to fit between floor joists is time consuming and may leave an uninsulatedair pocket. Construction Note: In most installations, InSoFast panels must be covered with a 15 minute thermal barrier (typically 1/2" drywall) or otherwise installed in accordance with applicable building code requirements. InSoFast retails for about 30% to 40% more than the cost of the foam, studs, and plates needed to insulate and frame basement walls the way Ive been doing it. Insulating only on the exterior side would not only be more budget-friendly, it may also be more effective. The easiest way to work around pipes and other obstructions along your wall is to simply carve the InSoFast around it and fill the gap with spray foam. Here is how. This video shows a shipping container application but the principal is the same for other floors. This page are details on screw attachment methods. Typically an extension jamb is used to bring the window flush with the exterior finished surface. This grid-work provides easy access to pull the wiring to any location. Detailed Drawings EPS (Expanded Polystyrene): InSoFast is shape molded at 1.25 pcf with Type VIII - Flame Retardant Expanded Polystyrene. Once the electrical work is completed the foam can be pieced back into place and air sealed with spray foam. This type of foam is rated for below grade applications and does not absorb moisture like the open-cell type of bead board. It is up to you to decide if you have the skills necessary to tackle leveling a wall using these advanced techniques. You can add a bead of adhesive to the panel before you place it at the top of the wall. So here are the top 6 areas to make sure you air seal. Paperless drywall is then attached directly to the integral fastening strips; theres no need to frame a stud wall. When working around obstruction on your wall you can create a template with the InSoFast cardboard boxes. Essentially, you perform a mock set-up of your InSoFast walls by stacking the panels without any adhesive or finished mechanical attachment.

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