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There are minor (if any) health consequences from PEEK exposure in any form, and even when heated, it does not produce significant fumes or hazardous smoke as with other plastics. Several grades of PEEK such as Virgin PEEK, 30% Glass Filled PEEK, 30% Carbon Filled PEEK, and Bearing Grade PEEK are preferred for applications in demanding environments. All values at 73F (23C) unless otherwise noted. Machined from TECAPEEK SM natural (spin molded PEEK tube), Machined from TECAPEEK natural and TECAPEEK PVX, Machined from TECATEC PEEK CW50 black (PEEK composite). The lightweight of PEEK plastic should be mentioned as well. 30% Carbon Filled PEEK has been reinforced with carbon fibers that improve PEEK's compressive strength and stiffness, while also reducing its expansion rate. PEEK (polyetheretherketone)is a high-performance engineering plastic with outstanding resistance to harsh chemicals, and excellent mechanical strength and dimensional stability. PEEK is available in unfilled, 30% glass filled, 30% carbon filled, and bearing grade (Ketron HPV). In high speed moving components, saving weight is crucial to reducing inertia and improving efficiency. PEEK is chemically resistant to almost all organic and inorganic chemicals and resists attacks by solvents, oxidation, and acids. In order to avoid thermal overload of a bearing, the resulting frictional heat should be dissipated as quickly as possible from the sliding surface of the bearing. We have expanded the stocking program for. Good wear resistance and thermal conductivity. For these reasons, this PEEK grade is designated as bearing grade, as it is an ideal material for bearings across industries. PEEK CA30 Polyetheretherketone, 30% carbon fiber reinforced, extruded (ASTM Data) Categories: Polymer; Thermoplastic; Filled/Reinforced Thermoplastic; Polyketone; Polyetheretherketone (PEEK); MaterialNotes: Extruded 30% Carbon fiber reinforced polyetheretherketone. Additive manufacturing PEEK parts have better mechanical, chemical, and thermal properties when compared to amorphous plastics. Choose from our selection of carbon-filled PEEK in a wide range of styles and sizes. PEEK is the performance material of choice for aggressive environments such as high temperatures, wet processes, and heavy loads. Performance Properties. It is the grade with the optimum wear-resistance and load carrying characteristics. Nylon, Oil-Filled - Green (Generic) PTFE - Graphite Filled PTFE. !function(p){"use strict";!function(t){var s=window,e=document,i=p,c="".concat("https:"===e.location.protocol? The following are a few other beneficial features of polyetheretherketone. PEEK can be made using different organic synthesis methods, but a standard process is a step-growth polymerization generated by the dialkylation of bisphenolate salts. PEEK is the performance material of choice for aggressive environments such as high temperatures, wet processes, and heavy loads. Relevantly, the higher stiffness makes the plastic more brittle. Typical applications that are machined from PEEK plastics: Electronical industry: insulators, connectors and wafer-carrier, Mechanical engineering: gear wheels, sliding elements, compressor- and pump-components, drives, bushings, valves and rollers, Automotive industry: clutch and gearbox components and turbocharger impeller, Conveyor technics: guidances, strokes, rollers, grippers, and valves, Medical industry: parts for surgical instruments and short term implants, Food industry: valves, blenders, strippers, dosing systems and kneaders, Oil- and gas industry: drill heads, sealings and sensors. As shown, TECAPEEK PVX black achieves permanently a lower friction coefficient than TECAPEEK natural. Unlike other grades, unfilled PEEK is highly pure and is unreinforced with other constituents. PEEK plastic is a semicrystalline engineering thermoplastic of the polyaryletherketone (PAEK) family with high-temperature tolerances, strength, and stability across harsh environments. PEEK has some of the best mechanical strength characteristics available among engineering plastics, including the following: PEEK is also resistant to bending and, compressive stress, so it can also be used in situations where stability is required. The modulus value of PEEK GF30 is 6300mpa which is the highest among the PEEK family. PEEK comes in numerous grades of either highly pure PEEK or reinforced with carbon fiber, glass, or other engineering plastics. PEEK SD is an electrically modified PEEK ESD plastic that is commonly used in applications within the electronics industry High performance PEEK grades for CMP retaining rings. Most safety data sheets show no physical hazards or hazardous statuses from OSHA or other regulatory bodies, nor do they suggest any toxicological threats. PEEK CF30 black is a modified material based on the PEEK virgin which is filled with 30% carbon fiber. TECAPEEK PVX black was developed especially for bearing and sliding applications. Polyetheretherketone is often viewed as one of the engineering thermoplastics that tends to command a high price, however experienced users have come to realize the added value that PEEK materials bring, by offering the possibility of manufacturing parts that are lighter, stronger and able to survive longer under harsh conditions. However, PEEK is the most well-known polymer among variants. Unreinforced PEEK is a general purpose material noted for its high elongation and toughness. Especially excellent strength, hardness, fatigue resistance, and dimensional stability at 150 to 200 C. 1) Glas transition temperature May be more amorphous than PEEK, leading to better behavior in additive manufacturing but overall less strong prints. PEEK exhibits extremely high tensile properties and low deformation under load. There are several manufacturers who possess ample knowledge of working with the material, which enables them to produce parts to strict specifications to support the application equipment performance. Key Material Features:This material is beneficial in applications requiring increased mechanical strength, low density, wear resistance, low friction, and dimensional stability, while maintaining many properties of other PEEK materials including chemical resistance and temperature resistance. Also, while PEEK is readily machined, it requires additional setup steps and working considerations like other machined plastics to prevent damage from machining stresses. Depending on the specific PEEK grade, operators must set the processing temperatures correctly to account for PEEKs high melting temperature, which is usually around 350 C-400 C (662 F-752 F). Has a higher operating temperature by up to 30 C. 800North Bethesda, MD 20852, ITAR | ISO 9001:2015 | AS9100D | ISO 13485:2016. Turner: Potential of polyetheretherketone (PEEK) and carbon-fibre-reinforced PEEK in medical applications. PEEK was invented to be used in high-temperature environments and, as a result, can remain operational in temperatures beyond 500 F. When the tree-like column is . High abrasion and cut-through resistance. Why PEEK is the Best Material for Manufacturing Industrial Seals ? PEEK is a high performance thermoplastic that is tough, strong, rigid, and creep resistant. Regardless of the particular mechanism, PEEK is built using a stiff aromatic polymer base, contributing to its high temperature and wear resistances compared to other polymers. ULTEM 2300 - 30% Glass-Filled. PEEK is used where conventional materials (POM, PA / Nylon etc.) PTFE - Carbon-Filled. PEEK (POLYETHERETHERKETONE) 30% GLASS FILLED, Superior heat resistance and high temperature performance, High mechanical and electrical properties over wide range of temperatures. Welcome to subscribe email newsletter to us, get the lastest products and news information from us! With a heat deflection temperature of over 300F TECAPEEK ID blue is a metal detectable PEEK made with Victrex PEEK polymer. This grade of PEEK offers the best wear resistance and load bearing capabilities, while also offering 3.5 times higher thermal conductivity than Unfilled PEEK. In order to meet individual processing requirements of a designed component, we offer various finishing options, such as cutting and planing, or grinding and fabrication. This type of plastic exhibits a series of great properties, such as excellent chemical resistance, great mechanical strength, good dimensional stability, and so on. NOTE:*The data stated above are typical values intended for reference and comparison purposes only. OVERVIEW of PEEK - 30% Carbon-Filled Peek 30% carbon-filled is 30% carbon fiber reinforced polyetheretherketone which is either extruded or compression-molded. Increase efficiency through better equipment utilisation, Carbon fiber woven fabric grade (tensile strength: 500 MPa or more), PEEK natural unfilled grade - TECAPEEK natural, Glass filled PEEK - TECAPEEK GF30 natural, PEEK PTFE filled bearing grade - TECAPEEK TF10 blue, Biocompatible PEEK medical grades - TECAPEEK MT, X-ray opaque grades - TECAPEEK MT XRO coloured, Medical grade for dental applications - TECAPEEK MT CLASSIX, X-ray and metal detectable PEEK - TECAPEEK UD blue, High level heat-resistant grade - TECAPEEK HT black, Conductive PEEK - TECAPEEK ELS nano black, Ceramic filled PEEK for test sockets - TECAPEEK CMF white, PEEK for CMP applications - TECAPEEK CMP natural, TECAPEEK SE natural, Various PEEK tube grades - TECAPEEK CM, TECAPEEK SM and TECAPEEK IM, Thermal deformation temperature HDT-A : 162C, Improved heat dissipation (reduced frictional heat), Excellent resistance to weak acids and alkalies, All-rounder as it meets most of the requirements to high performance applications, Used in various industries (Aerospace, Food technology, Oil and Gas, Mechanical Engineering), High availability of PEEK rods, PEEK plates, PEEK tubes, far more than 100 dimensions on stock, Based on Victrex PEEK 450 or Solvay KetaSpire KT-820, General industry: powertrain units, sliding parts, compressors, pumps, Transport system: gears, rollers, grippers, valves, Electronics: insulators, connectors, wafer carriers, Resistant to high frictional heat and high temperature environments, Easy to machine, equivalent to TECAPEEK natural, Higher ductility compared to TECAPEEK SE natural, PEEK with very high stiffness and low CLTE, High precision machining with tight tolerances, Does not tend to form burrs during machining, Good flatness compared to injection moulding materials. And as a result its expansion rate is dramatically lowered. Buyers seeking quotes for parts are responsible for defining the specific requirements for those parts. Other Considerations: The addition of carbon fibers increases the level of heat conductivity, which is beneficial in sliding applications. Powder is used for compression moulding whilst fine powders are generally used for coating processes and composite pre-preg manufacture. The carbon fiber reinforcement improves the mechanical strength, wear resistance, and slide properties. SSP Manufacturing Inc. 2023. Description Specification Reviews (0) PEEK Rods - 30% Carbon Filled PEEK CF 30 rods are made of a 30 percent carbon-filled PEEK substance developed under the tradename PEEK CF30 black. In any manufacturing environment, machine utilisation is always a priority. Typical applications for carbon reinforced PEEK: Aircraft hardware and fasteners, Aircraft mechanical components, Oil and gas processing equipment, Bearing retainers, Gears, Bushings, Seals, Thrust washers. It is based on a PEEK polymer that has been modified with 10% each of PTFE, graphite and carbon fibres. Unfilled PEEK has the highest elongation, toughness (not to be confused with strength), and fatigue resistance of all PEEK grades. *Testing under individual application circumstances is recommended. Click to reveal Compression moulded parts are generally more crystalline, have a higher modulus and tensile strength and are harder with a lower ductility. PEEK plastic is exceptionally resistant to high temperatures and also to wear, chemicals, fatigue, and creep. . Such as valve seat insert, seat ring for Trunnion Mounted Ball Valve, Slab Gate Valve, Expanding gate valve, Floating Ball valve, The Basics of Ball Valve Seat and Seat Insert Materials. PEEK plastic - TECAPEEK | Ensinger The table below presents the various properties of general-purpose, unfilled PEEK plasticnote that these values are not for reinforced grades or manufacturer-specific PEEK, where each of these varieties has unique values for the below specifications: Flexural Strength (@ ambient temperatures), IZOD Impact, Notched (ISO, @ ambient temperature), Water absorption at saturation (@ ambient temperature). Also, some people call PEEK PVX as bearing grade PEEK. PEEK has a flexural modulus most like human cortical bone and, combined with its biocompatibility, makes PEEK ideal for medical implants and devices. Also the carbon fibers increase the materials structural properties like glass filled PEEK material, but this material is not abrasive like glass filled PEEK can be. Ensinger's 1000mm wide PEEK plates offer additional machinable surface area that can increase part yield per plate by up to 30%. PEEK is a high performance thermoplastic that is tough, strong, rigid, and creep resistant. Xometry is a leading resource on manufacturing with CNC machining, sheet metal fabrication, 3D printing, injection molding, urethane casting, and more. Each one contains a stack of sorbent-filled disks. PEEK grains/pellets must be sufficiently dry before injection molding due to their tendency to absorb moisture from the atmosphere, where operators aim for a <0.02% moisture content. Our technical team recommends that our customers anneal parts with very thick sections to relieve stresses. The compressive strength and stiffness of the material is enhanced. Thermoplastic PEEK offers exceptional performance over a wide range of temperatures. 30% glass-reinforced PEEK comes in either natural/tan or black colors. So this material fits in the application of sliding. Relatively low modulus means PEEK natural is softer and does not wear resistance compared to other PEEK modified materials. This grade of PEEK offers the best wear resistance and load bearing capabilities, while also offering 3.5 times higher thermal conductivity than Unfilled PEEK. Ethanol is the principal component of alcoholic beverages, where it is created via anaerobic fermentation of sugars into ethanol and CO2. Polyether-ether-ketone, which is known as PEEK, is a high-performance, semi-crystalline plastic. For some industries which the working condition is both high temperature and high pressure, like the oil and gas industry, which requests the material keep insulation, great mechanical strength under the extreme environment. There are several actions that could trigger this block including submitting a certain word or phrase, a SQL command or malformed data. There are both general and brand-specific grades of PEEK; however, there are four primary PEEK grades across industry: Unfilled PEEK is the general-purpose form of PEEK plastic and is, therefore, the most common grade. Copyright 2012-2017 Sunlons-wordpress Co.,Ltd. It also has a low tendency to abrade counter surfaces, even when parts are subjected to temperatures between 100C and 260C. It exhibits good fluidity when molten and will produce parts that rival the strength of metal parts with half (or even less) their weight. It is manufactured using stiff aromatic units, which contribute to its high melting point of 343 C/649 F. Furthermore, carbon fiber composites tend to be less abrasive than glass fibers while simultaneously resulting in improved wear and friction properties. Polyetheretherketone (PEEK) is a linear, aromatic, semi-crystalline polymer that exhibits excellent mechanical and thermal properties. The density of the material is only 1.31g/cm3. fast fact Additive Manufacturing of VICTREX PAEK PEEK CF30 is a 30% carbon fiber-filled plastic base on the PEEK natural. a Division of Eagle Supply & Plastics, inc. Modulus of Elasticity (Tensile Test) (psi), Modulus of Elasticity (Flexural Test) (psi), Coefficient of Friction (Kinetic, 40 psi, 50 fpm), Wear (K) Factor (in^3-min/ft-lbs-hr) (Against Steel, 40 psi, 50 fpm). PEEK GF30 is a plastic that uses short-chain glass fiber to fill in the PEEK natural. Copyright 2012-2017 Sunlons-wordpress Co.,Ltd. Another excellent property of PEEK is the insulation which is a core index for the oil logging technology. Special grades such as fiber reinforced, PTFE filled, conductive PEEK and others are available. Bearing grade PEEK (also known as PTFE PEEK, carbon fiber-reinforced with graphite PEEK, Ketron HPV, etc. We can see the elongation at break is 15% and impact strength (Charpy) is n.b. Compared to the PEEK natural, the carbon fiber increases the modulus and maximumly keeps the toughness of the material at the same time. If you are not sure what material to use for your application, or if you have questions on technical details feel free to contact our technical support for advice. Supporting lighter components, longer lifetime, design freedom and reduced cost. Description PEEK CF30 is enhanced with 30% carbon fiber. PEEK CA30 - 30% Carbon Sheet, Rod & Tube | Boedeker PEEK CF30 is enhanced with 30% carbon fiber. We have 3 decades of experience in the field of PEEK extrusion, and were in fact one of the first companies to ever extrude PEEK successfully. and L.A. Berglund: The effects of crystallinity on the mechanical properties of PEEK polymer and graphite fiber reinforced . PEEK plastic is widely found in industry and finds uses in the following applications and beyond: The advantages of PEEK plastic in injection molding are that it is among one of the strongest and most resistant plastics that is readily injection molded. *The data should not be used as a basis for design specifications or quality control. *The information is provided as a guide to the best of our knowledge and given without obligation or liability. PEKBEA3SH - Overview. It is also one of the best choices when looking for good chemical resistance, as well as radiation resistance. * PEEK-HPV, 10% Carbon + 10% Graphite + 10% PTFE filled PEEK, Superior wear resistance and dimensional stability to 260 continuous use, Excellent resistance to chemicals, steam and hydrolysis, Very high thermal stability (V-O UL 94 rating). Because of these excellent sliding characteristics, they are used in gears, bearings, sliding bearings, and many other applications.

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